New friction factor correlation for phase-change flow in plate heat exchangers

Abstract

This article reports a new two-phase friction factor correlation for condensing and evaporating flows in plate heat exchangers. Over a thousand condensation pressure drop data compiled from seventeen articles were reduced to a two-phase friction factor correlation and successfully evaluated with data not used for correlation development. Similarly, over two thousand evaporation pressure drop data were collected from twenty-four articles and were empirically modeled to yield a two-phase friction factor, which was also successfully validated with independent data. The condensation friction factor correlation fit 72% of the data within ±50% and modeled 92% of the evaluation data within ±50%. Similarly, the evaporation friction factor correlation fit 64.9% of the data within ±50 and 89.8% of the evaluation data within ±50%. Pressure drop in condensers was predominantly due to convective condensation and buoyancy forces. Inertial forces and convective boiling were mainly responsible for the pressure drop in evaporators. As the Weber number was much <1, drop condensation and nucleate boiling were insignificant. Meta-analysis strongly recommended deploying plate heat exchangers as condensers for lowering the pressure drop and was inconclusive for evaporators.